Project Overview
Exen Air Knocker is a high-performance pneumatic device designed to prevent material buildup and blockages in silos, hoppers, and chutes. By delivering controlled, high-impact air pulses, this system ensures smooth material flow—reducing downtime and maintenance costs in industries like cement, feed/flour Mill, and fertilizer.
Scope of Work
- Problem Assessment: Identified challenges related to material bridging and ratholing.
- Custom Design: Engineered knockers with adjustable force and frequency for diverse applications.
- Installation & Integration: Deployed across critical points in client facilities.
- Performance Testing: Optimized settings for maximum efficiency with minimal energy use.
Key Solutions Provided
- Non-Intrusive Operation: Eliminated material jams without structural modifications.
- Precision Control: Tunable intensity and timing for varying material types (powders, granules, etc.).
- Durability: Robust construction for harsh environments (explosion-proof/Stainless Steel options available).
- Energy Efficiency: Low air consumption with high-impact output.
Project Outcome
- Elimination of manual intervention for material flow issues.
- Reduction in downtime caused by blockages.
- Extended equipment lifespan by reducing vibrational stress from traditional hammer mills.
- Scalable solution adaptable to existing infrastructure.
